Miele T 9800 Service Manual

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Descriptive Technical
Documentation
- Model-dependent -
DTD no. 12-9800
Model(s): T 9800, T 9820
05.12.2006, US_am This information should not be duplicated or passed on without Miele approval. All rights reserved.
Page view 0
1 2 3 4 5 6 ... 89 90

Summary of Contents

Page 1 - DTD no. 12-9800

Descriptive TechnicalDocumentation- Model-dependent -DTD no. 12-9800Model(s): T 9800, T 982005.12.2006, US_am This information should not be duplicate

Page 2

Descriptive Technical DocumentationA-4 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights reserv

Page 3 - Contents

B Modification HistoryWhen? Who? What?TT.MM.20XX Olaf Meyer zu Drewer Revised Version 1Start of production beginning of 2007.Descriptive Technical Doc

Page 4 - 050 Air duct, Front bearing

Descriptive Technical DocumentationB-2 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights reserv

Page 5 - 100 Electrical system

C Technical DataHeating mode Electric GasDimensions Height x Width x Depth: 39” x 27” x 30” (990 mm x 685 mm763 mm)ShippingdimensionsHeight x Width x

Page 6 - 4 DTD no. 12-9800

Descriptive Technical DocumentationC-2 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights reserv

Page 7 - 1 General

D Layout of Electrical ComponentsOptical PC interfacexLayout 11 (PC LED) Optical PC interfaceDescriptive Technical DocumentationDTD no. 12-9800 D-105.

Page 8 - 2 Gas dryers

T 9800xLayout 21 (Z1) Interference suppression capacitor2 (X3/1) Terminal strip3 (F2) Fuse4 (1K1/1) Heater relay5 (2K1/1) Heater relay6 (3K1/1) Heater

Page 9 - 3 Touch current measurement

T 9820xLayout 31 (Z1) Interference suppression capacitor2 (X3/1) Terminal strip3 (F2) Fuse4, 5 (1K1/1, 2K1/1)Heater relay6 (B3/1) Residual moisture se

Page 10 - A-4 DTD no. 12-9800

Descriptive Technical DocumentationD-4 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights reserv

Page 11 - B Modification History

010 Housing, Front panelxDescriptive Technical DocumentationDTD no. 12-9800 010-105.12.2006, US_am This information should not be duplicated or passed

Page 12 - B-2 DTD no. 12-9800

This information should not be duplicated or passed on without Miele approval. All rights reserved. 05.12.2006, US_am

Page 13 - C Technical Data

1 Technical DataDesign Upright unit, frame construction, sidewalls embossed for reinforcementTable 1: Technical data – Housing, Front panelDescriptive

Page 14 - C-2 DTD no. 12-9800

4 Service4.1 Lid – RemovexFig. 1A Remove the screw caps on the side edges.A Loosen the raised head screws a maximum of 5 turns.xNoteDo not unscrew the

Page 15 - Optical PC interface

4.2 Front panel – RemoveA Remove the dryer lid, refer to Lid – Remove, 010 4.1.A Remove the fascia support plate, refer to Program selection module (E

Page 16

4.3 Side panel – RemoveA Remove the dryer lid, refer to Lid – Remove, 010 4.1.A Remove the front panel, refer to Front panel – Remove, 010 4.2.xFig. 3

Page 17

Descriptive Technical Documentation010-6 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights rese

Page 18 - D-4 DTD no. 12-9800

020 Door, Lock1 Technical DataxFig. 1Door Porthole door, Door hinge is on the left and cannot bereversedLock Manual pull-open lockDoor lock contact sw

Page 19 - 010 Housing, Front panel

2 Function2.1 Door lock (A2)Pull the door open.An open door is registered by a microswitch in the door lock.Microswitch in door lock (A2): Drum door o

Page 20 - 1 Technical Data

4 Service4.1 Door – RemovexFig. 24.2 Door hinge – RemoveA Remove the door, refer to Door – Remove, 020 4.1.A Take the front panel off, refer to Front

Page 21 - 4 Service

4.3 Door hinge – InstallA Position the door seal such that the welded seam of the seal is at the hinge.4.4 Door lock (A2) – RemovexFig. 3Descriptive T

Page 22 - 4.2 Front panel – Remove

A Remove the front panel, refer to Front panel – Remove, 010 4.2.A Take the door lock (A2) off and pull the connecting plug off.Descriptive Technical

Page 23 - 4.3 Side panel – Remove

ContentsGeneral InformationA Warning and Safety InstructionsB Modification HistoryC Technical DataD Layout of Electrical ComponentsFunction Groups010

Page 24 - 010-6 DTD no. 12-9800

Descriptive Technical Documentation020-6 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights rese

Page 25 - 020 Door, Lock

030 Drum, rear bearing, sensor, heater bankxDescriptive Technical DocumentationDTD no. 12-9800 030-105.12.2006, US_am This information should not be d

Page 26 - 2 Function

1 Technical DataMaximum load 17.6 lbs (8 kg)Drum volume 48 gal (180 Liter)Drum speed 48 RPMReversing rhythm 300 / 30 seconds (clockwise / counterclock

Page 27

Temperature °F (°C) Resistance (kΩ)374 (190) 0.852392 (200) 0.710Table 3: NTC temperature sensor (2R30) heating/drying - Resistance valuesTemperature

Page 28 - 4.4 Door lock (A2) – Remove

2 Function2.1 No-load detectionOnly in residual moisture programs.Sensing of no-load and very dry laundry.The electrical resistance of the load is det

Page 29 - DTD no. 12-9800 020-5

2.3 Heater controlSafety function:If the NTC temperature sensor drying air (1R30) is defective, the heater is notswitched on.The heater is switched of

Page 30 - 020-6 DTD no. 12-9800

2.7 Drum light (H3/6) (Interior drum light)Time controlled: 1 second after the door is opened.Switch off delay: 5 minutes.When the door is closed, the

Page 31 - DTD no. 12-9800 030-1

3 Fault Repair3.1 Temperature limiter with manual reset (F1) has trippedSymptomThe temperature limiter has tripped repeatedly.CauseClogged door lint f

Page 32

CauseDrum V-belt is faulty.RemedyA Check the drum V-belt for dirt deposits, wear and tear, and tension (tensionspring of intermediate drive).Descripti

Page 33 - DTD no. 12-9800 030-3

4 Service4.1 Heater bank – ReplaceT 9800A Remove the dryer lid, refer to Lid – Remove, 010 4.1.A Remove the front panel, refer to Front panel – Remove

Page 34

4 Service. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 030-94.1 Heater bank – Replace . . . . . . . . . .

Page 35 - 2.3 Heater control

4.2 Rear bearing – ReplaceA Remove the dryer lid, refer to Lid – Remove, 010 4.1.A Remove the front panel, refer to Front panel – Remove, 010 4.2.A Re

Page 36 - 030-6 DTD no. 12-9800

xFig. 3A Take the top plate off.A Unlock the drum bearing at the back and take it off.Descriptive Technical DocumentationDTD no. 12-9800 030-1105.12.2

Page 37 - 3 Fault Repair

Descriptive Technical Documentation030-12 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights res

Page 38

031 Heating (Gas)T 9820xDescriptive Technical DocumentationDTD no. 12-9800 031-105.12.2006, US_am This information should not be duplicated or passed

Page 39

1 Technical DataHeating mode Gas, for electric refer to 030 Table 2Gas burner Gas burner, pipe configuration, 5.7 kW.Model: VenturiNatural gas version

Page 40 - 4.2 Rear bearing – Replace

2 Function2.1 Gas unit2.1.1 Gas solenoid valve (Y57)In gas dryers the gas solenoid valve (Y57) is activated via the heater relays (1K1/1) and (2K1/1).

Page 41 - DTD no. 12-9800 030-11

8 Temperature limiter (1F1, 2F1)9 Flame sensor (radiance sensor B1/16)xFig. 2At the start of the drying process, the flame sensor (B1/16) is in a cool

Page 42 - 030-12 DTD no. 12-9800

Since gas solenoid valve (Y57/1) is still open via the maintaining coil, gas nowflows into the burner and ignites at the glowing ignitor electrode (E1

Page 43

2.1.4 Temperature sensor heating/drying (2R30)Temperature sensor heating/drying (2R30) at the reflective plate, under the backservice panel, NTC chara

Page 44

4 Service4.1 Gas burner – CheckxDanger!Danger of burning.The ignitor electrode (E1/1) begins to glow.Gas ignites at the ignitor electrode (E1/1).NoteT

Page 45

3.4 LED Rotary iron flashes. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 090-83.5 LED Hand iron flashes . . . . . . . . . . . . .

Page 46

A Check the function of the exhaust air duct and the fan.A Check the flame sensor (B1/16) for continuity, at room temperature.xDanger!Danger of high v

Page 47

A Check if gas solenoid valve (Y57/1) continues to be open via the maintainingcoil of the gas solenoid valve.A Check if, with the flame gone out, the

Page 48

xFig. 8A Release the connecting line from the gas regulation valve. Tools: Two 17 mmopen-end wrenches. With one wrench, loosen the nut on the gas line

Page 49

4.3 Gas solenoid valve – InstallxWarning!Clean soiled components with spray cleaner, MICROTEC Profi-Clean, M. no.05321000.A Insert the gas regulation

Page 50

A For the permanent assembly, give the connecting nut another 1/4 turn with a17 mm open-end wrench (19 Nm ± 1 Nm), maintain counter pressure on thedou

Page 51

xWarning!Perform an electrical safety check.Perform a gas safety check.With the system under normal gas pressure, check the gas connections for tights

Page 52

A Loosen the burner retaining screw and take the burner off.4.5 Gas burner – InstallxFig. 13A Secure the burner with a screw.A Fit the gas solenoid va

Page 53

xWarning!Carry out an electrical safety check.Carry out a gas safety check.With the system under normal gas pressure, check the gas connections for ti

Page 54

Descriptive Technical Documentation031-16 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights res

Page 55 - 4.4 Gas burner – Remove

040 Motor, FanDescriptive Technical DocumentationDTD no. 12-9800 040-105.12.2006, US_am This information should not be duplicated or passed on without

Page 56 - 4.5 Gas burner – Install

Descriptive Technical Documentation4 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights reserved

Page 57

1 Technical DataVented Dr yer Gas DryerMotor, Fan Motor drying air and drum drive (M5), Rating approx. 400 WDrying air fan,volume flow,free flowingApp

Page 58 - 031-16 DTD no. 12-9800

050 Air duct, Front bearingDescriptive Technical DocumentationDTD no. 12-9800 050-105.12.2006, US_am This information should not be duplicated or pass

Page 59

1 Technical DataFilter Flat filterTemperaturesensor dryingairNTC (1R30)Drum light (H3/6)E 14 Bayonet closure, activation via relay on the Program/Powe

Page 60

090 Fascia panel, Control/Power electronicDescriptive Technical DocumentationDTD no. 12-9800 090-105.12.2006, US_am This information should not be dup

Page 61

1 Technical DataHeating mode Electrical GasControl/PowerelectronicUSA/CDN/MEX: Program/Power module (1N1): EPWL341 (Single board electronic)USA/CDN/ME

Page 62

2 Function2.1 Dryer function after a power interruptionThe dryer continues automatically at the point the program was interrupted.2.2 Programming func

Page 63 - DTD no. 12-9800 090-1

2.2.6 Programming function – Prompt to clean air ductsOperators can adjust the prompt to clean air ducts to their needs.Insuf ficient air sensor, refe

Page 64

2.5 Insufficient air detectionThe temperature sensor heating/drying (2R30) monitors the temperature increasein the heater bank.If the air paths are cl

Page 65

3 Fault Repair3.1 LED Anti-Crease/End lights up solidSymptomThis fault occurs in the normal operating mode, only in residual moistureprograms.Program

Page 66 - 2.4 Overriding time control

3.2 LED Clean air paths lights up solidSymptomNormal program run.Fault indication at the end of the cooling air cycle.Insuf ficient air detection, ref

Page 67 - 2.6 Operating hours meter

A Warning and Safety Instructions1 GeneralAll repairs should be performed by a trained technician in strict accordance withnational, state and local c

Page 68

3.3 LED Clean air paths flashes rapidlySymptomThe fault occurs in the operating mode: Program stop, cooling air phase, buzzersounds intermittently for

Page 69

3.5 LED Hand iron flashesSymptomThe fault occurs in the operating mode: Program stop, cooling air phase, buzzersounds intermittently for 2 minutes.Fau

Page 70 - 3.4 LED Rotary iron flashes

CauseGas: Gas burner is not heating.RemedyA Check the burner, refer to Gas burner – Check, 031 4.1.3.6 All program LEDs flashSymptomNo program start,

Page 71 - 3.5 LED Hand iron flashes

3.8 F 1 Short circuit in NTC temperature sensor heating/drying(2R30)SymptomProgram stop, cooling air phase, buzzer intermittent tone.Only the timed pr

Page 72 - 3.7 F 0 No fault

CauseHeater bank is not heating. Without heat, the sensor is below the measuringthreshold of 68 °F.RemedyA Electric: Check the heater bank (R1) for sh

Page 73

3.10 F 3 NTC temperature sensor dr ying air (1R30) – Short circuitSymptomProgram stop, cooling air phase, intermittent buzzer tone.Only the timed prog

Page 74

3.12 F 50 Motor stalls and heater is on for 3 secondsSymptomThe motor for drying air/cooling air and drum drive (M5) stalls.The fault occurs in the op

Page 75

RemedyA Run a timed warm air program.CauseAir path clogged.RemedyA Check the air paths and clean them.CauseHeater bank is not heating.RemedyA Check th

Page 76

3.14 F 66 Air leakageSymptomThis fault occurs in the normal operating mode: Program stop, cooling air phase,intermittent buzzer tone for 2 minutes.Cau

Page 77

4 Service4.1 Programming mode summar yInitial requirementsA The dryer is set up and installed correctly.A End the current program as well as the demo

Page 78 - 3.14 F 66 Air leakage

2 Gas dryersService work may only be performed by a technician trained in gas technology,and in keeping with all relevant safety standards.Prior to th

Page 79

Programming functionOptionBuzzer LED long shortDrying LED shortReset, refer to 090 2.2.1 Reset - 1adapted options 0delivery condition 1Drying outcome

Page 80

4.2 Demonstration mode – Activate / DeactivateInitial requirementsA End any current program.A Close the door./XXXAccessingxNoteAccess has to be comple

Page 81

4.3 Service mode summaryInitial requirementsA The dryer is set up and installed correctly.A End the current program as well as the demo mode.A Open th

Page 82 - 4.3 Service mode summary

Service function OptionBuzzer LED short Drying LED long shorSoftware status -Program index XY X YFault memory Toread1)and delete,refer to2)1F 0, No fa

Page 83 - DTD no. 12-9800 090-21

Quit (without saving)xNoteDelete the fault memory before ending.A Open the door.4.4 Program selection module (EW) - Ser vice viewxFig. 14.5 Program se

Page 84

A Take the dryer lid off, refer to Lid – Remove, 010 4.1.A Remove the screws of the fascia support panel.A Lift the fascia support panel out and remov

Page 85 - DTD no. 12-9800 090-23

Descriptive Technical Documentation090-24 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights res

Page 86 - 090-24 DTD no. 12-9800

100 Electrical systemxDescriptive Technical DocumentationDTD no. 12-9800 100-105.12.2006, US_am This information should not be duplicated or passed on

Page 87

1 Technical DataHeating mode Electric GasElectricalsystemDryer fuses (F2); 7 A T, 6.3mm x 32 mm–Heater relays (1K1/1, 2K1/1,3K1/1), Single anchor rela

Page 88

4 Service4.1 Fuses – ReplaceT 9800xFig. 1Descriptive Technical DocumentationDTD no. 12-9800 100-305.12.2006, US_am This information should not be dupl

Page 89

3 Touch current measurementNoteA touch current measurement has to be carried out on all accessible conductiveparts that are not connected to ground.Wa

Page 90 - 100-4 DTD no. 12-9800

Descriptive Technical Documentation100-4 DTD no. 12-9800This information should not be duplicated or passed on without Miele approval. All rights rese

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